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BUILDING ENVELOPE
Weathering the Storm: Proactive Management in a Tough Economy

In today’s tough economic times, the effects on every part of our lives, individually and within our organizations, has been very swift and direct. As budgets are being cut, the practical needs of our roofs, walls, and windows, will continue. Simply deferring maintenance can a have catastrophic effect that includes an overall reduction in the predictable performance as well as an impact on building system life expectancy. It is a simple and practical truth that building envelope components that are not maintained will experience more direct problems that affect the building occupants and will have a shorter useful life. As my grandfather used to say to me in my youth, “waste not, want not.” More than ever our focus will need to be on maximizing the useful life of our existing building envelope systems. An important aspect of maximizing useful life in a building envelope system is how a problem is addressed upon discovery. When a need arises to address an issue with a building envelope, whether it is because of reported water entry into a building interior or a condition discovered during an inspection, it is important to consider the different elements for proactive and effective building envelope remediation.


When considering building envelope remediation, the different courses of action can
be classified into one of three distinct possibilities: repair, renovation, or replacement.

It may seem overly simple and lack eloquence, but KNOW WHAT YOU ARE FIXING! Always avoid the temptation to invest in premature remediation attempts. There have been multiple occasions where a client is asking us to investigate a water entry issue and the conversation starts something like this, “We had this leak, so we replaced the roof, and it still leaks in the same location. Why is this happening?” So then we investigate the water entry and it turns out to be an adjacent through-wall flashing, window, or cladding system. An investment was made in the replacement of a building envelope system that may have been performing just fine. The lesson of this story is that it is very important to properly investigate and establish the cause of problems before remediation is undertaken.

One of the great tools that Mother Nature provides for us is the ability to replicate the condition in many cases through the use of targeted and methodical water application. In the previous example, had the cause of the water entry been verified with a proper replication effort, it would have established the cause of the problem and prevented the unnecessary replacement of the roof system. Whether a standardized effort using the appropriate ASTM or AAMA standard is engaged or a more informal approach simply utilizing a single spray application or the distributed application of a multi-nozzle spray bar, water application can be a very powerful tool in many efforts to investigate building envelope problems. Once the root cause of the issue is established, the appropriate range of options for remediation can be evaluated.

When considering building envelope remediation, the different courses of action can be classified into one of three distinct possibilities: repair, renovation, or replacement. A definition and discussion regarding each is as follows:

Repair
Repair is an investment in remediation related to an existing building envelope component that addresses a specific discontinuity in performance but does not extend the useful life of the building envelope component beyond its current condition. An example of this would be a simple repair to a field split in a built-up roof system. This would repair a definite isolated discontinuity in the roof membrane, but the overall condition of the roof system has not been enhanced. When investing in this type of remediation, it is important to limit the investment in the repair to the current expected life cycle in the building envelope component. Simply put, you should do a five year repair if you estimate the current useful life of the system as a whole is three to five years, not a repair that will last for ten to fifteen years. That could be described as good money after bad.

Figure 1. Example of a
Single-Ply Roof System
Renovation Value Comparison

Current Age:                    18 Years Old
Current Useful Life:                 2 Years
Replacement Value:            $250,000
New System
Life Expectancy:                     20 Years

Proposed Renovation:
Complete Base Flashing
Replacement will extend the useful
life to 5 years at a cost of $12,000.

Value Comparison
Renovation Cost/Extension of Useful
Life =$12,000/3 years =$4,000/year

Replacement Cost/System Life
Expectancy = $250,000/20 years =
$12,500/year

Renovation
Renovation is an investment in remediation related to an existing building envelope component that addresses a systemic issue in building envelope performance and does extend the useful life of the building envelope system beyond its current condition. An example of this would be the replacement of all of the glass and gaskets in a curtain wall system because of the systems age, water entry issues, and the rate of insulated glass seal failure. Because of the higher investment required by this type of remediation, in addition to coupling the remediation investment with the anticipated extension in life cycle, a renovation value guideline is used to establish that the investment is fiscally sound. This guideline compares the cost of the renovation and the anticipated extension of useful life with the system replacement value and the anticipated life cycle of a new system. If the cost per year of the life cycle extension related to the renovation is less than the cost per year of a new building envelope system, the renovation is a good value. An example of a guideline analysis of a single-ply roof system base flashing replacement can be seen in Figure 1.

Replacement
Replacement is quite obviously an investment in remediation that consists of replacing an existing building envelope component with a new building envelope component. This option is typically recommended when investment in repair or renovation no longer makes economic sense or will not assure predictable performance. Replacement of a building envelope component can be an opportunity to incorporate enhancements into the new system that can improve the performance of the component and the structure. This could include improved water management as well as investment in energy savings techniques such as adding insulation in a new roof or a high-performance glass in a window replacement. Though replacement includes a tremendous investment, the clean slate that it provides can be an incredible opportunity for long-term and effective building envelope management advances.

The stormy clouds of the current economic environment may be limiting potential future investment in existing building envelope components for some time to come. Consider utilizing a more proactive approach that will seize these circumstances as an opportunity to maximize the predictable performance of existing building envelope systems.

Dave Hasse, RRC is a Registered Roof Consultant and Project Manager with SRI Consultants, Inc. specializing in the investigation, design and construction observation of building envelope systems.

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